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About Us

Welcome to Gibson Extrusion Solutions, LLC, a Missouri-based extrusion consulting company where we are dedicated to “Bringing Art, Science, and Passion to Your Extrusion Project.” With nearly 14 years of experience in the extrusion industry, our team has a unique depth of expertise that spans multiple platforms, allowing us to offer comprehensive solutions for both new product development and process optimization.

At Gibson Extrusion Solutions, we specialize in food and feed extrusion and provide expert guidance at every stage of your project. Whether you’re developing innovative products or evaluating existing processing lines for increased efficiency, we’re here to help you achieve your goals with precision and creativity.

At Gibson Extrusion Solutions, our mission is to empower innovation and elevate performance across the food, feed, and ingredient industries. Through tailored extrusion expertise, state-of-the-art facilities, and a deep commitment to quality, we help our partners bring exceptional products to market with speed, precision, and confidence.

We envision a world where extrusion technology drives sustainable, efficient, and groundbreaking solutions across global food systems. By remaining at the forefront of innovation, we aim to be the trusted partner for forward-thinking companies shaping the future of nutrition.

Our Expertise

At GES, we focus on, but are not limited to, the following core areas of extrusion consulting.

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Novel Ingredient R&D

Characterization of Raw Materials: We conduct comprehensive analyses to determine the suitability of ingredients for extrusion, ensuring you have the right components for your product.

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Proof of Concept & Scale-Up

Proof of Concept: We develop and validate new product concepts, ensuring that ideas are thoroughly tested before advancing to full-scale production.

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Product Transfers

Seamless Product Transfer: We help facilitate the smooth transfer of extruded products from one facility to another, minimizing disruptions and preserving product integrity.

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Extrusion Process & Facility Design

Process Optimization: We design tailored strategies to streamline production processes, reduce waste, and boost throughput, improving overall operational efficiency.

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Extrusion Consulting Services

G Extrusion Solutions, the go-to provider of extrusion consulting services in Missouri. We bring unmatched expertise and a commitment to excellence, helping businesses across the U.S.

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Food Extrusion Solutions

At G Extrusion Solutions, we provide cutting-edge food extrusion consulting in Missouri USA, helping food manufacturers produce high-quality, nutritious, and sustainable products.

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Feed & Pet Food Extrusion

At G Extrusion Solutions, we provide cutting-edge food extrusion consulting in Missouri USA, helping food manufacturers produce high-quality, nutritious, and sustainable products.

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Extrusion Process Optimization

At G Extrusion Solutions, we specialize in extrusion process optimization in Missouri, helping manufacturers fine-tune every aspect of their extrusion lines. Whether you are producing food,

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Product Development & R&D

At G Extrusion Solutions, we specialize in extrusion product development in Missouri to help you launch innovative, high-performance products that meet market demands. Whether you

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Startup & Planning

Starting a new extrusion venture can be exciting, but without the right technical planning, it can also be overwhelming. At G Extrusion Solutions, we offer expert-level extrusion startup assistance

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Food Processing Consulting

At Gibson Extrusion Solutions, we proudly offer strategic food processing consulting rooted in Missouri, with clients spanning the Midwest and beyond. We bring industry insight, technical excellence,

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Why Partner with
Gibson Extrusion Solutions?

Experience. Innovation. Partnership.

Choosing Gibson Extrusion Solutions means more than hiring a service, it means gaining a dedicated partner with the expertise to turn your ideas into tangible success. Here’s what sets us apart:

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    Specialized Expertise: With nearly 14 years of hands-on experience in extrusion processes, formulation, and scale-up support.
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    Strategic Equipment Access: Rather than relying on a single facility, we tap into a broad, established network of industry, leading partners and pilot plants, matching your project with the right equipment and capabilities every time.
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    Collaborative Approach: We work closely with your team to understand your goals and deliver results tailored to your unique needs.
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    Confidentiality You Can Count On: Your ideas are safe with us, we operate with the highest standards of discretion and IP protection.

Who We Work With

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Food
Processing Companies

From snacks to cereals, we support food processors in testing, refining, and launching innovative extruded products that meet evolving market demands.

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02
Feed & Pet
Food Manufacturers

We understand the unique performance requirements of animal nutrition. Whether improving palatability, texture, or nutritional value, we help you deliver consistent, high-quality results.

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03
Ingredient
Suppliers & Researchers

We provide a trusted environment to evaluate ingredient functionality, test applications, and generate data to support claims and formulations.

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04
New
Product Developers

Whether you’re a startup or an established brand, we provide the tools, expertise, and scalability to turn bold ideas into commercially viable products.

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Let’s Start
Your Project Today!

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What Our Clients Say

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We had a great experience working with Gibson Extrusion Solutions during the Advanced Training on Pulse-based Extruded Snacks in Bangkok. His hands-on approach and willingness to provide one-on-one consultations made a real difference for companies seeking to improve their extrusion processes. Highly recommend!

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Ewa Pietrysiak,
USA Pulses
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Michael really knows the industry and has the right connections to get things moving. He helped us fast-track our project from R&D stages, all the way to launch. It was great working with him, and we’re excited for the next project with GES.

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Anonymous
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We've collaborated with Michael on several projects. Michael brings valuable industry knowledge and a practical approach to the table and has a clear passion for the industry. He was responsive and professional, and we appreciated his willingness to jump in and assist as needed. His insights helped guide some of our decision-making during key phases. Wishing him continued success and growth—best of luck on future projects!

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Anonymous